When your airless sprayer starts losing pressure or cycling irregularly, you need the right pump repair kit fast—not trial and error. Ordering the wrong kit means wasted time, delayed projects, and frustrated crews.
This is the complete cross-reference for matching your Graco or Titan airless sprayer to the correct pump repair kit. Find your model in the table below, then jump straight to the detailed kit guide. If you already know your OEM part number, skip ahead: 244194 · 248212 · 255204 · 800-450 · 805-1010.
Pump Repair Kit Cross-Reference
This table shows the most common Graco and Titan professional sprayer models, their OEM part numbers, and Bedford's compatible replacement kits. Click any Bedford part number to view the product.
| Sprayer Model | OEM Part Number | Bedford Part Number | Kit Type |
|---|---|---|---|
| Graco 295ST / 390 / Ultra 395/495 | 244194 | 20-2428 | Packing Kit |
| Graco UltraMax II 695/795, GMax II 3900 | 248212 | 20-2662 | Packing Kit |
| Graco UltraMax II 1095/1595, GMax II 5900/10000 | 255204 | 20-2663 | Packing Kit |
| Titan Epic 740i, 740ix, PowrLiner 2800M | 800-450 | 20-2810 | Fluid Section Kit |
| Titan 740 / 840 Impact, 840ix | 805-1010 | 20-3020 | Fluid Section Kit |
Not seeing your model? Use our OEM Pump Reference tool for any Graco or Titan sprayer, or call (914) 241-2211 for help identifying the right kit.
Kit Guides by OEM Part Number
Each kit below lists the sprayer models it fits, what's included, when to replace, and where to buy Bedford's compatible replacement.
Graco 244194 Pump Repair Kit
The Graco 244194 packing kit is the most-replaced repair kit in residential and light commercial airless spraying. It fits the Graco 295ST, Graco 390, Ultra 395, Ultra 495, and FinishPro 390/395 — essentially every contractor-grade Graco running the same pump platform. The kit includes complete throat and piston packings, seals, O-rings, and backup rings — everything needed to restore pressure on a worn pump. Replace it when you see fluid leaking around the throat packing nut, can't maintain prime, or after roughly 500 gallons of use. Bedford's compatible 20-2428 kit ships same-day from stock.
Graco 248212 Pump Repair Kit
The Graco 248212 packing kit serves the heavier-duty UltraMax II 695, UltraMax II 795, and GMax II 3900 sprayers. These machines push more material per minute than the 390/495 platform and wear packings faster — most pros running them daily replace at 400–600 gallons instead of the standard 500-gallon interval. Symptoms that point here: pressure fluctuation under load, leaking at the throat packing nut, or slower-than-usual priming. The kit includes all seals and O-rings needed for a complete throat and piston rebuild. Bedford stocks the compatible 20-2662 kit and ships same-day.
Graco 255204 Pump Repair Kit
The Graco 255204 kit fits Graco's highest-capacity airless sprayers: UltraMax II 1095, UltraMax II 1595, GMax II 5900, and GMax II 10000. These are commercial-grade machines used on industrial coatings, large exteriors, and texture applications — and their packings see the most aggressive wear in the Graco lineup. Replace at 300–500 gallons depending on coating type. Symptoms: pulsing under heavy spray, pressure loss that persists after rebuilding the pump valves, or visible fluid at the throat packing area. Bedford's compatible 20-2663 kit ships same-day.
Titan 800-450 Fluid Section Kit
The Titan 800-450 fluid section kit covers the Titan Epic 740i, Epic 740ix, and PowrLiner 2800M. Unlike Graco's packing-only kits, Titan ships the entire lower fluid section as a single assembly — seals, valves, and piston seals all together. This is actually faster to install than rebuilding piece by piece and resets every wear surface at once. If your Epic 740 won't prime, you're seeing leaks from the lower pump assembly, or the unit is losing pressure under load, this is the part. Bedford's compatible 20-2810 kit ships same-day from stock.
Titan 805-1010 Fluid Section Kit
The Titan 805-1010 fluid section kit fits the Titan 740 Impact, 840 Impact, and 840ix sprayers — Titan's professional contractor line that competes head-to-head with Graco's UltraMax II series. As with all Titan kits, you replace the complete fluid section rather than individual packings, which keeps service time short and reliability high. Replace when you see fluid leaking from the lower pump assembly, can't hold pressure, or notice pulsing during normal spraying. Bedford's compatible 20-3020 kit ships same-day.
How to Find Your Sprayer Model
Where to Find Your Model Number
Graco Sprayers:
- Look for a silver data plate on the spray unit base or pump housing
- Model numbers typically follow patterns: 390, 495, 695, 795, Ultra Max II 490, etc.
- Older models may have worn plates—check your purchase documentation
Titan Sprayers:
- Data plates are usually mounted on the cart frame or pump base
- Common models: 440, 540, 640, Impact 440, ControlMax series
- Serial numbers are separate from model numbers—you need the model
Other Brands (Wagner, Speeflo, Binks, and more):
- Data plates are typically on the pump housing or cart frame
- Model numbers and formats vary widely by manufacturer
- If you can't locate your model number, note the brand name and any numbers stamped on the pump body, then use our Parts Lookup by Model tool to find potential matches
Can't Find the Plate?
If your data plate is illegible or missing:
- Measure your pump displacement (typically stamped on pump housing)
- Count the number of pistons (single or dual)
- Check your original purchase receipt or invoice
- Take clear photos of your pump assembly for reference
Pro Tip: Take a clear photo of your data plate before it wears out. Save it with your equipment maintenance records.
How to Find Your OEM Part Number
Understanding Part Number Systems
Pump repair kits are sold by specific part numbers that correspond to pump types, not necessarily sprayer models. The same model sprayer may have had different pumps over its production years.
Graco Part Numbers: 6-digit format (examples: 244194, 248212, 255204). Found in the owner's manual parts list, Graco's online parts viewer, or stamped on original kit packaging.
Titan Part Numbers: 3-digit or 6-digit format (examples: 800-450, 805-1010). Found in the owner's manual, Titan parts breakdown diagrams, or the original repair kit box.
Other Brands (Wagner, Speeflo, Binks, and more): Part number formats vary by manufacturer. If you're not working with a Graco or Titan, check your owner's manual parts breakdown for a "Repair Kit" or "Packing Kit" line item, or use our Parts Lookup by Model tool to find compatible kits directly by brand and model — no part number required.
Three Ways to Find Your Part Number
Method 1: Check Your Owner's Manual. Turn to the illustrated parts breakdown section, locate the pump assembly diagram, find the "Repair Kit" or "Packing Kit" line item, and note the part number.
Method 2: Use Manufacturer Parts Lookup. Visit Graco.com or TitanTool.com, enter your sprayer model in the parts search, navigate to the pump assembly section, and cross-reference the repair kit part number.
Method 3: Use the Cross-Reference Table at the top of this page. Find your sprayer model in the left column, read across to see the OEM part number and Bedford's compatible kit, and click through to buy.
Finding Compatible Replacement Kits on Our Site
Once you know your sprayer model or OEM part number, finding compatible replacement kits is straightforward.
Search by Model Number: Use the Lookup Parts by Model tool. Select your brand (Graco or Titan), choose your model, and browse all compatible pump repair kits and components.
Search by OEM Part Number: Use the search bar at the top of any page and enter the OEM part number you found (example: "244194"). You'll see compatible Bedford replacement options at discount prices compared to OEM with full specifications and kit contents listed.
What You'll Find:
- Detailed product specifications
- Kit contents and components list
- Compatibility information
- Installation guidance
- Technical support resources
Why Our Compatible Kits Work:
- Engineered to meet or exceed OEM specifications
- Significant savings vs. OEM pricing
- Same materials and tolerances as original equipment
- Comprehensive component sets for complete repairs
- Same-day shipping on in-stock items (orders placed M–F before 3pm EST)
- Technical support from experienced professionals
Understanding Kit Compatibility
What Makes a Kit Compatible?
Compatible pump repair kits must match several critical specifications:
Physical Specifications: Piston diameter and stroke length, seal and packing dimensions, O-ring sizes and durometers, and thread specifications must all align with your pump's original design.
Material Requirements: The kit must be chemically resistant to the coatings you spray, rated for your sprayer's operating temperatures, and built to withstand your system's pressure range.
Component Completeness: A proper kit includes all necessary seals and packings, backup rings and O-rings, gaskets and washers, and any required installation hardware.
When to Choose Compatible Replacement Kits:
- Equipment is out of warranty — no reason to pay OEM prices
- You need parts today — Bedford ships same-day on orders placed M–F before 3pm EST
- You run a fleet — Bedford stocks kits in depth so you can service multiple machines at once
- You want OEM quality at a better price — shop pump repair kits at Bedford Precision
When OEM Might Be Required:
- Equipment under active warranty (check terms)
- Specific customer contract requirements
- Company procurement policies mandate OEM-only
Most professional contractors use compatible replacement parts for routine maintenance and repairs. The key is finding suppliers who understand the specifications and can guarantee proper fit and function.
Common Questions
Can I use a repair kit from a different model sprayer?
No. Pump repair kits are engineered for specific pump displacements and piston diameters. Using the wrong kit will result in poor performance, leaks, or pump damage. Always match the exact specifications for your model.
How often should I replace pump packing?
Replace packings when you notice loss of prime or pressure, fluid leaking past the throat packing nut, an irregular spray pattern, or after approximately 500 gallons of material (this varies by coating viscosity).
What's the difference between a packing kit and a fluid section kit?
Packing kits (common in Graco) replace seals and packings around the piston. Fluid section kits (common in Titan) include the entire lower pump assembly. Both restore pump performance—the terminology varies by manufacturer.
Do I need special tools to install these kits?
Most repairs require only basic hand tools: an adjustable wrench or appropriate socket set, Allen keys (often included in kits), and clean rags and mineral spirits for cleaning. Some pumps require a specific spanner wrench.
How do I know a compatible kit will work with my sprayer?
Look for kits that specify compatibility with your exact model number. Check that the kit includes all necessary components (seals, packings, O-rings, backup rings). Review the product specifications to ensure they match your pump's requirements.
Will using a compatible kit void my sprayer warranty?
Most manufacturers require "manufacturer-approved parts" during the warranty period. Check your specific warranty documentation. After the warranty period expires, you're free to use any compatible replacement parts.
What if I'm still not sure which kit I need?
Contact our technical support team at (914) 241-2211 or sales@bedfordprecision.com with photos of your sprayer's data plate, your model number if known, the OEM part number if you have it, and a description of the repair issue. We'll help you identify the correct compatible kit for your specific equipment.